{"id":389696,"date":"2026-04-21T01:56:07","date_gmt":"2026-04-21T01:56:07","guid":{"rendered":"https:\/\/www.newsbeep.com\/nz\/389696\/"},"modified":"2026-04-21T01:56:07","modified_gmt":"2026-04-21T01:56:07","slug":"new-plastic-film-covered-in-thousands-of-tiny-pillars-can-tear-apart-viruses-on-contact","status":"publish","type":"post","link":"https:\/\/www.newsbeep.com\/nz\/389696\/","title":{"rendered":"New plastic film covered in thousands of tiny pillars can tear apart viruses on contact"},"content":{"rendered":"<p>Think of how many surfaces you touch every day, from your kitchen bench to the hand rail on the bus or train, your work desk and your phone screen. <\/p>\n<p>A range of nasty viruses and other germs can easily spread via these surfaces. The typical route of infection involves touching a contaminated surface \u2013 and then touching your eyes, nose or mouth. <\/p>\n<p>Of course, it\u2019s possible to clean surfaces with chemical products. But these can wear off, harm the environment or contribute to <a href=\"https:\/\/doi.org\/10.1016\/S0140-6736(21)02724-0\" rel=\"nofollow noopener\" target=\"_blank\">antimicrobial resistance<\/a>, where germs no longer respond to medicines because of repeated exposure.<\/p>\n<p>In our new study, <a href=\"https:\/\/doi.org\/10.1002\/advs.202521667\" rel=\"nofollow noopener\" target=\"_blank\">published in Advanced Science<\/a>, colleagues and I created a thin plastic surface with tiny nanoscale features, billionths of a metre in size, that mimic the nanotextured surface of insect wings and can physically rupture viruses \u2013 specifically human parainfluenza virus type 3 (hPIV-3). <\/p>\n<p>This new material offers a cheap, scalable way to make surfaces such as phones and hospital equipment far less likely to spread disease.<\/p>\n<p>The downsides of disinfectants<\/p>\n<p>Current methods for combating the spread of viruses via surfaces usually involves cleaning to remove dirt and disinfection to remove hidden contaminants.<\/p>\n<p>Disinfectant must remain wet for some time to kill germs. This can be challenging in some real-world settings. <\/p>\n<p>Surfaces can also be recontaminated quickly when other people touch them. And disinfection often involves the use of harsh chemicals which can <a href=\"https:\/\/doi.org\/10.1016\/j.emcon.2024.100410\" rel=\"nofollow noopener\" target=\"_blank\">damage equipment and the environment<\/a>.<\/p>\n<p>Scientists have <a href=\"https:\/\/doi.org\/10.3390\/ijms24010188\" rel=\"nofollow noopener\" target=\"_blank\">previously developed<\/a> antiviral surface modifications. These strategies often involve incorporating materials such as <a href=\"https:\/\/doi.org\/10.1038\/s43246-021-00153-y\" rel=\"nofollow noopener\" target=\"_blank\">graphene or tannic acid<\/a> and other natural agents into personal protective equipment such as masks, gloves, goggles, hard hats, and respirators.<\/p>\n<p>These coatings are <a href=\"https:\/\/doi.org\/10.1007\/s12274-020-3158-1\" rel=\"nofollow noopener\" target=\"_blank\">efficient<\/a>. But they can <a href=\"https:\/\/doi.org\/10.3390\/pr13010209\" rel=\"nofollow noopener\" target=\"_blank\">pose a risk to human health<\/a>. They can also be environmental hazards due to chemical leaching and have declining effectiveness over time as the potency of the active ingredients weakens. <\/p>\n<p>A decade-long journey<\/p>\n<p>Our journey toward a virus-bursting surface started more than a decade ago.<\/p>\n<p>We initially aimed to engineer a surface so smooth that germs would simply slide off. Surprisingly, we discovered the opposite. Bacteria adhere quite readily to nanoscopically smooth surfaces.<\/p>\n<p>Nature offers examples of bacteria-free surfaces. Take the water-repelling wings of cicadas and dragonflies. While these wings are self-cleaning, they act less by repelling bacteria and more as <a href=\"https:\/\/www.science.org\/content\/article\/microscopic-pillars-insect-wings-give-bugs-antibacterial-superpower\" rel=\"nofollow noopener\" target=\"_blank\">natural bactericides<\/a>. That is, they kill bacteria. Natural bactericides are nature-derived \u201cagents\u201d that can kill germs, rather than inhibit their growth.<\/p>\n<p><a href=\"https:\/\/doi.org\/10.1002\/smll.201200528\" rel=\"nofollow noopener\" target=\"_blank\">Experiments<\/a> my colleagues and I did with gold-coated wings confirmed this bacteria-killing effect is not driven by surface chemistry, but rather by topography.<\/p>\n<p>The physical nanostructures on the surface essentially force bacterial cell membranes to stretch and rupture.<\/p>\n<p><a href=\"https:\/\/doi.org\/10.1021\/acsnano.3c07099\" rel=\"nofollow noopener\" target=\"_blank\">Our earlier work<\/a> showed that nanospike-covered silicon effectively destroys viruses on contact. But its rigid nature restricts its use on complex objects. <\/p>\n<p>            <a href=\"https:\/\/images.theconversation.com\/files\/730933\/original\/file-20260420-77-x8otlt.jpg?ixlib=rb-4.1.0&amp;q=45&amp;auto=format&amp;w=1000&amp;fit=clip\" rel=\"nofollow noopener\" target=\"_blank\"><img decoding=\"async\" alt=\"A black-and-white image of a small cell on a bed of spikes.\" src=\"https:\/\/www.newsbeep.com\/nz\/wp-content\/uploads\/2026\/04\/file-20260420-77-x8otlt.jpg\" class=\"native-lazy\" loading=\"lazy\"  \/><\/a><\/p>\n<p>              Microscope image of a virus cell being ruptured by the nanotextured surface.<br \/>\n              RMIT<\/p>\n<p>A lightweight, flexible and virus-bursting material<\/p>\n<p>In this new study, we addressed this problem by creating a virus-bursting material that was lightweight, cost-effective and flexible. <\/p>\n<p>This material is a thin acrylic film covered in thousands and thousands of ultra fine pillars. The nanotextured materials are smooth to touch. However, these nanopillars grab and stretch a virus\u2019s outer shell until it ruptures. This kills viruses through mechanical force.<\/p>\n<p>Lab tests with hPIV 3, which causes bronchiolitis and pneumonia, found up to 94% of virus particles were ripped apart or fatally damaged within an hour of contact with this material. <\/p>\n<p>We discovered the distance between nanopillars matters far more than their height, with tightly packed pillars about 60 nanometres apart working best.<\/p>\n<p>The mould we used to create this material can be easily scaled to provide wide-ranging industrial opportunities, from food packaging to public transport systems to hospital equipment and office desks. <\/p>\n<p>Nanostructured surfaces are built for durability. But they are susceptible to the same physical, chemical, and environmental stressors as any other material, and will degrade over time. <\/p>\n<p>Much remains to be discovered in the search for germ-free surfaces. But these nanotextured surfaces have enormous potential in the fight against viruses and provide an alternative to traditional, chemical-based methods.<\/p>\n","protected":false},"excerpt":{"rendered":"Think of how many surfaces you touch every day, from your kitchen bench to the hand rail on&hellip;\n","protected":false},"author":2,"featured_media":389697,"comment_status":"","ping_status":"","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[7],"tags":[111,139,69,147],"class_list":{"0":"post-389696","1":"post","2":"type-post","3":"status-publish","4":"format-standard","5":"has-post-thumbnail","7":"category-science","8":"tag-new-zealand","9":"tag-newzealand","10":"tag-nz","11":"tag-science"},"_links":{"self":[{"href":"https:\/\/www.newsbeep.com\/nz\/wp-json\/wp\/v2\/posts\/389696","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.newsbeep.com\/nz\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.newsbeep.com\/nz\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.newsbeep.com\/nz\/wp-json\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/www.newsbeep.com\/nz\/wp-json\/wp\/v2\/comments?post=389696"}],"version-history":[{"count":0,"href":"https:\/\/www.newsbeep.com\/nz\/wp-json\/wp\/v2\/posts\/389696\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.newsbeep.com\/nz\/wp-json\/wp\/v2\/media\/389697"}],"wp:attachment":[{"href":"https:\/\/www.newsbeep.com\/nz\/wp-json\/wp\/v2\/media?parent=389696"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.newsbeep.com\/nz\/wp-json\/wp\/v2\/categories?post=389696"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.newsbeep.com\/nz\/wp-json\/wp\/v2\/tags?post=389696"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}